DIWENZHENGZHUDAIDEGONGYIGUANTOUDIANYOUNAXIE?
通俗的低溫水煮袋的材質為尼龍/LDPE,用于包裝棕子、竹筍之類的產物,但低溫蒸煮袋對水煮破袋有著很高的規范,輕易有男較大的喪失,以下就以尼龍/LDPE 在出產工藝中的關頭點停止闡發。
一、資料的挑選
1.BOPABOMODETIAOXUAN
①尼龍薄膜的弓形景象
BOPABOMONENGGOUJIENAGUANMOLASHENFACHUCHAN,YENENGGOUCAOZONGLITISHUANGXIANGLASHENFACHUCHAN。CHABIETILICHUCHANDESHUANGXIANGLASHENNILONGBOMOJUBEICHABIEDEGONGXINGXIAOYING,QIDUIBOMODEYINSHUATAOYINJINGDUJIBAOZHUANGDAI(BAOHANZHUQIANHESHUIZHUHOUDEDAIMIANWAIBIAO)DEPINGTANDUDOUYOUJIAOZHUDEYINGXIANG。
JIANCENILONGBOMOGONGXINGXIAOYINGDEXIANGXITILISHICEDINGDUIJIAOXIANDERESUODUANLV。GUODUGUIFANZHONGDERESUODUANDEJIANCEQIANTISHI,ZANMENYENENGGOUANSHUIZHUDAIDEXIANSHICAOZONGQIANTI(RU100℃30min)LAIJIANCENILONGBOMODEGANLENGSUODUANLV,DUIJIAOXIANRESUODUANLVDECHAZHIYUEXIAO,BIAOMINGCHANWUDEPINGHENGXINGYUEHAO;CHAZHIXIAOYU1.5%,ZHIDAISHIBUHUICHANSHENGQIAOJIAO。
②市場供給種類
BOPA薄膜分為印刷級和復合級兩種,印刷級可用于印刷、復合工藝,復合級僅保舉用于無需印刷的復合工藝。厚度通俗有12μm、15μm、25μm兩種規格。15μm用軟包裝復合膜,25μm用于冷成型鋁藥品包裝。用于中間層復合,且用于水煮蒸煮用處時,必然要操縱雙面電暈薄膜。
③BOPA薄膜的關頭品質請求
a、PINGTANDUQINGQIUGAODEYINGTIAOXUANGONGXINGXIAOYINGXIAODETONGBULASHENBOMO。
b、BOMODEWAIBIAOZHANGLI≥50mN/m,BAOZHANGYOUMODEFUZHULAODU。CHUZHIZHIYEBUSHIYUEDAYUEHAO。
c、TIAOXUANDUIJUEDUISHIDUSHUNYINGXINGHAODEBOMO,BAOZHANGTAOYINJINGDU。
d、TIAOXUANRESUODUANLVJIAOXIAODEBOMOZHONGLEI(GANLENGSUODUANLV)。
2.REFENGCENGPEDETIAOXUAN
SHUIZHUDAIPECHABIEYUTONGSUPEDECHUSUO:①GENGHAODEREFENGQIANGDU;②JIECHUDETONGHUAWUREFENGXING;③JIAOHAODEREZHANQIANGDU(ZAISHUIZHUSHIBUPODAI);④JIECHUDEHOUDUPINGJUNXING→REFENGHEPINZHIDEBUBIAN;⑤JIECHUDETONGMINGXING,WUJIAOZHUSHUIWENZHUANG;⑥WUYINGXIANGCAOZONGDEYUYAN、ZAZHI、JINGDIAN→WAIBIAOQIPAO,NAIZHICICHUANPABOMO→GEJUEXINGJIANGLUO,HUOCHENGXIANYOULEISHENLOUJINGXIANG。QIANSANDIANPINZHITESESHOUYAOYOUCHUISUSHIPEMOGECENGDELILIAOPEIFANGJUEYI。
3.YINSHUAYOUMODETIAOXUAN
NILONGMOYINSHUATONGSUXUANYONGJUANZHIGONGYONGYOUMO:①WUBENYOUTONGXILIE;②WUBENWUTONGXILIE。
ZAITIAOXUANYINSHUAYOUMOSHIZHUZHONG:
①SEBIEXINGHAODENAIFANTIAOXUAN,RUMOUJUANZHIYOUMODEF1200HONG、1500HONG、F1150HONG、F2610JINCHI、F3700CHENG、F4700ZHONGHUANGDENGSEBIEDEYOUMOZAISHENMINGSHUZHONGJIUSHENMINGLEBUNENGYONGYUBOPA/PEBUJUDESHUIZHUMOYINSHUA,MOUXIESECAIBUNAISHUIZHU,ZAISHUIZHUFEISHIYICHENGXIANSELIAOPAIXIEJINGXIANG。
②JINYINSEMOYAOSHENYONG。DUIJINYINSEMO,YOUMOCHANGZAISHENMINGSHUZHONGDOUBUCHANGYIYONGYUSHUIZHUYONGCHU,KESHISHICHANGSHANGDESHUIZHUBAOZHUANGDAIYOUXIECAOZONGLEJINYINSESECAI,TONGSUDEZUOFASHIZAICAOZONGQIANZHENGXUNYOUMOCHANGTINGZHIPEIFANGSHEXIANG,HUANYAOZHUZHONGBUNENGDASEKUAIYINSHUA。
③DUINILONGBOMOYAOYOUHAODEYOUMOFUZHULAODU,RUXUNENGLIBAOZHANGYOUMOBUWEIZHONGJIUDEBOLIQIANGDU。
4.JIAONIANJIDETIAOXUAN
TIAOXUANBENSHISHUIZHUDEJIAONIANJI,BINGBAOZHANGFUHEHOUDEJIAOLIANGUHUASHUIPING。BIEDE,CHENJIAOZAICAOZONGSHIYINGWENZHONG(TONGSUYINGFANGZHICAOZONG),YOUYUCHENJIAOZAIZHIPEIJINCHENGZHONGJIAOYEZHONGDEZHUJIYUGUHUAJIJITUANDEYOUYONGBILIYISHIHENG,YICHENGXIANJIAOCENGBUGANJINGXIANG。
5.YISUANYIZHIDEPINZHIQINGQIU
WOGUO《CHANYEYISUANYIZHI》GB/T 3728-91ZHONGHUADING,LIEDENGPINSHUIFENHANLIANGXIAOYU1000ppm,YIDENGPINSHUIFENHANLIANGXIAOYU2000ppm,JIGEPINSHUIFENHANLIANGXIAOYU4000ppm。
YISUANYIZHIZHONGDESHUIFENJICHUNLEI(BUZHISHIYICHUN,JIACHUN、YIBINGCHUNDEHANLIANGYEYINGJIEZHI)HUIYUJIAOSHUIZHONGDEGUHUAJIFANYING,ERHAOSUNGUHUAJI,XINGCHENGJIAOCENGBUGANJINGXIANG,SHISHUIZHUDAIJIAOCENGQIZHOUDESHOUYAOYUANYOUZHIYI。
二、凹版印刷工藝
1.XIANGXIYOUMOXINGHAODETIAOXUAN
ANGONGYIZHIDINGDEYOUMOXINGHAOTINGZHICHUCHAN,RUHOUMIANXIANRONGDEYOUXIESEBIEDEYOUMOSHIBUSHIHEYONGYUBOPA//PEYINSHUA。
2.JIUMOZAICAOZONGSHIXUZENGTIAN50%YISHANGDEXINMO,TUIBIANYOUMOBUDECAOZONG。
3.XUYAOSHIKEZAIBAIMOZHONGZENGTIANBIRANBILIDEGUHUAJI
BAIMOZHONGCHASHOUBIRANBILIDEGUHUAJIDEMUBIAOYOULIANGGE:YISHIJINBUYOUMODENAIREXING;ERSHIDUIXIAOYOUMOZHONGSHUZHIJITUANDUIGUHUAJIDEHAOSUN,FANGZHIXIARIJIAOCENGGUHUABUWANZHENGJINGXIANG。
CHASHOUTILI:XIANYONGRONGJINONGSUOHOUZAICHIHUANDIBIANJIAOBANBIANCHASHOUYOUMOZHONG,ZHIZHIJIAZAPINGJUN。
MAOBINGTILI:JIANJIEJIAGUHUAJIDAORUYOUMOZHONG,HUOCHASHOUMOPANZHONG,RUXUHUIJIAZABUPINGJUN,FANERQIBUDAOZENGTIANGUHUAJIDEJIEGUO。
BIEDE,HUANYAOZHUZHONGSHIXIAOXING:CHASHOUSHIXIAOXINGTONGSUWEI12XIAOSHI,GEYEDEYOUMOGUHUAJIYISHENGXIAO,HUOZAIYONGYINGBUJIABIRANLIANGDEGUHUAJI。
4.NILONGMODEFANGCHAOBANLI
NILONGXICHAO,ZEYINSHUASHIQINGYICHENGXIANHEXIEBIAN、DANGBIAN、TIAOWEN、SHANGSEBUYI、TAOSEBUZHUNDENGJINGXIANG。
YINSHUASHIZUIHAONENGJIEZHICHUCHANCHEJIANDEWENSHIDU,DANGCHUCHANCHEJIANDESHIDUKUAYUE80%SHI,NILONGMOQINGYIXISHICHAOZHANG,CONGERYINFAYIXILIEDEYINSHUACHANWUPINZHITIMU。
XIANGXIYAOZHUZHONGYIXIAJIFANGMIANTIMU:①CAOZONGQIANBUYAOGUOZAOFANKAIBAOZHUANG。②JINNENGGOUYICIYONGWAN,SHENGXIADEYUMOYONGGEJUEXINGHAODEZILIAOBAOHAO。③YINSHUASHIDIYISEZUBUSHANGBANGUN,TINGZHIYUKUZAO。④BAOZHANGCHUCHANCHEJIANGONGDAODEWENDU(25℃±2℃)HESHIDU(≤80%RH)。⑤YINSHUAHAODENILONGBOMOCAOZONGFANGCHAOBOMOBAOZHUANGHAO。
三、干法復合工藝
1.SHANGJIAOLIANGDETIAOXUAN
GUIFANSHANGJIAOLIANGGUIMO:2.8~3.2gsm,GUODADESHANGJIAOLIANGDUIBOLIQIANGDUBUYISI,FANERZENGTIANKUZAOFUHE。DUIKUZAONENGLIQUEFADEFUHEZHUANGBEI,FANERZENGTIANZHUHOUTUOCENG、PODAIDEJILV。
ZAIJIANCESHANGJIAOLIANGSHI,YAOCHUGEZHUZHONGNILONGBOMOJINGHONGDAOQIANHOUYINHANSHUILIANGDEBIANGENG,YINGXIANGSHANGJIAOLIANGJIANCEDEJINGQUEXING!
ZANMENZAICHUCHANSHUIZHUDAISHI,BUNENGZHIKANSHANGJIAOLIANG,HUANYAOCUNJUANJIAOZHANJITUBUDEWEIGUANPINGJUNXING,WANGXIANGUNDECANSHUHUIJIANJIEYINGXIANGJIAONIANJITUBUDEWEIGUANPINGJUNXING。
2.YISUANYIZHIDESHUIFENQINGQIU
GB/T3728-2007對乙酸乙酯的水份含量及乙醇含量都有明白請求,乙酸乙酯的品質不及格(如水份含量及醇類超標)常致使復合膜起皺品質變亂產生。
BIAO1SHIMOUYIRUANBAOZHUANGCHANGDEYISUANYIZHIHANSHUILIANGJIANCESHUJU,ZAI20GEPICIDEJINHUOCHAYANZHONGYOU4GEPICIKUAYUE500PPM(LIEDENGPIN),CIZHONGYIGEBUJIGE,BINGQIEGAIPIWEITONGZHUANG(JINGXIAOSHANGFENZHUANG)RONGJI,QIYUPICIWEICAOGUANCHERONGJI。DADADOUXIAOXINGRUANBAOZHUANGQIYECAIBANDEDOUSHITONGZHUANGRONGJI,YISUANYIZHIZHONGDESHUIFENHANLIANGMUBIAOJINENGGOUCHAOYUEJIGEPINDEQINGQIU。
BIAO1:YISUANYIZHIHANSHUILIANGJIANCESHUJUWEI:PPM
YISUANYIZHIZHONGDECHUNLEIHANLIANGCHANGCHANGWEIYINFADADADOURUANBAOZHUANGQIYEDEZHENGSHI,YIRUANBAOZHUANGQIYEDEYIZHIJIANCESHUJU(TONGZHUANGRONGJI)FAMING,14GEPICIZHONGJINYIGELIEDENGPIN,2GEYIDENGPIN,QUANTIPINZHIJIAOCHA,RUANBAOCHANGYINGYINFAZHENGSHI。
3.BAOZHANGJIAONIANJIDEKUZAOCHONGSHI
ZANMENFANSHIZHICUNJUANFUHESHANGJIAOLIANG,XIANSHISHANGKUZAOBUCHONGSHICHANGCHANGSHIXINGCHENGJIAONIANJIGUHUABUWANZHENG(JIAOCENGNAIREXINGQUEFA),BAOZHUANGDAISHUIZHUSHITUOCENG、QIZHOUPINZHIJINGXIANGDEZUIJIANJIEYUANYOU。PEIHAODEJIAOYEZHONGCUNZAISHAOXUDESHUIFENJICHUNLEIZAZHI,JIECHUDEKUZAOXINGNENGGOUSHITUJIAOCENGZHONGDESHUIFENDENGZAZHIJINNENGGOUHUIFA,XUEJIANDUIJIAOCENGZHONGGUHUAJIBILIDEHAOSUNLIANG。GANFAFUYINGSHIWEIBAOZHANGJIAONIANJICHONGSHIKUZAO,YAOZHUZHONGJIXIAJIDIAN:
(1)裝備自身的枯燥機能,如裝備的進排風量、烘箱長度。
(2)枯燥溫度的設定。
①DIYIQUKUZAOWENDUDESHEDING。DIYIQUKUZAOJIEZHIDEYIZHINONGDUZUIGAO,YISHIDIYIQUKUZAOWENDUSHEDINGBUNENGTAIGAO(TONGSUBUNENGGAOYU65℃)。YOUYUWENDUGUOGAO,JIAOCENGWAIBIAODERONGJIJISUHUIFAERJIEPIFANERANNALENEICENGRONGJIZAIHOUJIQUKUZAODUANDEYICHU。
②KUZAOWENDUTIDUSHEDING。HONGXIANGWENDUYINGANTIDUZHUBUJIANGDIDEJILVSHEDING,MUBIAOSHIJIAKUAIRUANHUAQUHEJIECHUYIWEIQUJIAOCENGRONGJIDEFENSANHUIFA,XUEJIANBOMONEIDERONGJICANLIU。
(3)進排風量的調理。
①ZAIKUZAOJINCHENGDEZHENGFAQUJINPAIFENGLIANGFAMENYINGKAIDAOZUIDA,QIEFENGSUOHUIFENGFAMEN。
②ERZAIKUZAODERUANHUAQUHEJIECHUYIWEIQUKEQIADANGZENGTIANHUIFENGLIANG,KEJIELIUBUFENNENGHAO。
4.HUANJINGWENSHIDUDEYINGXIANG
XIARIDEDIWENGAOSHIJIHOUSHISHUANGZUFENJUANZHIJIAONIANJIGANFAFUHEJIAOCENGBUGANPINZHIBIANLUANDEDUOFASHIDUAN,JUMOUJIAONIANJICHANGXIANRONG,ZAIXIARIJIEDAODEPINZHIFANYINGZHONG95%YUJIAOCENGBUGANYOUGUAN。DIWENGAOSHIDEHUANJINGXIA,FENWEIZHONGDEHANSHUILIANGHENGAO,JIYIJINGYOUJINCHENGYISUANYISUANDEHUIFACONGERJINRUJIAOPANZHONGHAOSUNGUHUAJI,SHIJIAONIANJIZHUJIYUGUHUAJIDEPEIBISHIHENG,ZHISHIFUHEGUHUAHOUJIAOCENGJIAOLIANGUHUABUWANZHENG,ZAISHUIZHUSHICHENGXIANTUOCENGQIZHOUJINGXIANG。
BUQIANTIJIEZHICHEJIANWENSHIDUDERUANBAOZHUANGQIYE,ZAIXIARIDIWENGAOSHIJIHOUYINGZHUZHONGYIXIAJIDIAN:
①JINGYOUJINCHENGJIANCEHUANJINGWENSHIDUJIJIAOPAN、RONGJITONGSHANGFANGDEWENDU,FANGZHI“LUDIAN”JINGXIANGCHANSHENG,YIDANCHENGXIAN“LUDIAN”JIXIANGZHENGZHUFENWEIZHONGDESHUIFENDAPIJINRUJIAOPANZHONG,JIYICHENGXIANJIAOCENGBUGANJINGXIANG。
②SHUIZHUDAIZAICHUCHANZHIPEISHIJINNENGGOUBIKAIGAOSHIDUSHIDUANTINGZHIFUHEJIAGONG。
③FUSHIYONGDEYISUANYIZHITONG、JIAOSHUILUNHUITONGYINGJIAGAIMIFENG,RUJIENABANFENGSUODEJIAOPANZEKEJINYIBUXUEJIANHUANJINGSHIDUDEYINGXIANG。
5.SHUHUAGONGYIQINGQIU
TONGSUSHUHUAQIANTI:WENDU50~55℃,48XIAOSHI。
別的,還要存眷全部膜卷熟化的平均度:①顯現溫度與膜卷四周的現實是不是分歧(膜卷高低擺布的現實溫度);②膜卷四周的氛圍是不是能完成有用對流;③收卷外表溫度對熟化的影響:傳熱有必然進程,卷芯復合膜的熟化前提是不是到達請求。(這能夠是形成品質不不變的一個首要身分。)
四、制袋工藝
SHUIZHUDAIREFENGHEQIANGDUYAOHAO,GENGGUANTOUDESHIQINGQIUZHENGPIPINZHIBUBIAN,RU:①WUBUFENFENGHEBULIANGDEJINGXIANG;②ZHENGPIWUGETIFENGHEBULIANGDEJINGXIANG。
建造水煮包裝袋時要注重以下幾點:
①在保障封合外表的環境下,設定稍高的熱封合溫度,防止因復合膜厚度誤差引發的熱合品質不不變的景象。
②YIBANCHUCHANSHIFENGBIANYAOBAOZHANGSANCIYOUYONGREFENGCISHU。TINGJIHOUZAIKAIJISHI,NENGGOUCHENGXIANREYALEYICIHUOERCIDEBUWEIZAIZAICIKAIJISHIWAIBIAOYILENGQUE(DIYICIREYASHIZHINENGQIDAOYUREDEGANHUA),XIANSHIDEYOUYONGREFENGCISHUZHIYAOERCI,YINCIYEXUYAOSHEDINGJIAOGAODEREHEWENDU(REYALIANGCIJIUNENGGOUREHEJIECHU),FANGZHITINGJIHOUZAIKAIJISHICHENGXIANSHUMUSHAOSHAODEFENGHEBULIANGJINGXIANG。
③SHUIZHUDAIDADOUDOUSHIYETIBAOZHUANG,DUIBAOZHUANGDAIDENAIDIELUOJINENGQINGQIUJIAOGAO,ZHIDAISHIFANGZHIREFENGHEBIANDEGENQIEJINGXIANG,CHUGESHIREFENGDAOBIANYUANBUNENGTAIJIANRUI,YINGQIADANGDAOJIAOHUODAMO。
五、檢測請求
1.QUYANGDEDAIBIAOXING
①SHOUYANGQUERENSHI,YICICHIXUQUYANGDESHUMUYINGLONGGAIYIQIEFENGDAODECHANGDU,NENGLIYOUYONGFANGZHIBUFENFENGHEBULIANGDEJINGXIANGLOUJIAN。
②QUYANGSHIZAIDIAOSHIYIBANHOUQUYANG,DIAOJIREHEWENDU、YALI、JISU,GAIHUANMOJUANHOUYINGCONGTOUQUEREN。
2.REHEQIANGDUJIANCEJIANDINGTILIDEYOUYONGXING
①JINGQUETILISHIJIANGDAIZIDEREHEBIANJIANCHENG20~30mmDEZHAITIAOHOUYANCHUIZHIYUFENGHEXIANDEBIAODEMUDESI,BUNENGYONGZHUPIANKAODETILI。
②FENGHEBIANNEICEBUYINGYOU2mmYISHANGKUANDUNENGCHEKAIDEJINGXIANG。BURAN,SHANGJICESHISHIQIANGDUJIGE,DANREFENGHECENGBINGBUWANZHENGZHENGHEZAIYILU,ZHISHISHUIZHUSHIDEFENGHEQIANGDUJIANGLUOJIAODUOERCHENGXIANSHUIZHUPODAIJINGXIANG。SHUIZHUHOUDAIZISHICONGFENGHEBIANSHANGLIANGNEICENGPEDEJIEMIANTUOKAISHI,JIUSHUYUREFENGHEBIANBULAODETIMU。
3.SHUIZHUSHIYANYAODIAN
(1)取樣體例
①SHUIZHUBAOZHUANGDAISHIJIYIBANHOU,YOUCHAYANZHIYUANZAISHIJIDAIZHONGZONGCHUMEIPAISUIJICHIXUCHOUQUSHUGEYANGDAI(QUYANGSHUMUQINGQIULONGGAIZONGCHUFENGDAOCHANGDU)SHENGSHUIFENGZHUANGHOUTINGZHIZHUFEISHIYAN。
②YICHUERYISHANGDEDAIZICHOUYANGSHICAOZONGANHAOBIDUICHUDAIJIBAIBUBIAODEMUDETINGZHIJIAOZHUBIAOSHIYIBIANJINGQUEPANDINGREHEBULAODIDIANFENGDAODIWEI。
③YIBANCHUCHANGONGYIQIANTICHANSHENGJIAOZHUZHUANBIANSHI,RUJISU、WENDUDIAOJIDENG,BIXUCONGTOUCHOUYANGTINGZHISHUIZHUSHIYAN。
④MEIBANCIJIAODAIBANHOU,YINGCONGTOUQUYANGTINGZHISHUIZHUJINENGCESHI。
⑤DUIJINCHENGZHONGFAMINGDEBUJIGEPIN,SHISHIDUANJUECHUZHI。
(2)實驗前提
①ZAIBAOZHUANGDAIZHONGZHUANGRU1/3~1/2RONGLIANGDESHUI,FENGKOUSHIJINNENGGOUPAIQI。RUOFENGRUFENWEIGUOLIANG,ZEQINGYIZHISHIWUPAN。ZHUFEISHIYANSHIJIAGAI,YILVEZENGTIANDAINEIDEYALI。
②ZHUFEISHIHOUANKEHUDECAOZONGQIANTIWEIZHUN,HUOANXIANGGANJIANCEGUIFANTINGZHI。
(3)實驗及格規范
①DAIMIANWUQUANTIHUOBUFENQIZHOU、TUOCENGJINGXIANG;ZHUFEIBEIGONGGANJIANCEBOLIQIANGDU。
②YINSHUAYOUMOWUBIANSEHUOSHENSEJINGXIANG;
③WULOUDAIPOBAOJINGXIANG;FENGHEBIANWUJIAOZHUPAOBIANJINGXIANG(PAOBIANKUANDUJIEZHIZAI2mmZHINEI)。
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JINGGAO:BENZHANJINZHIWEIMAN18ZHOUSUIFANGKELIULAN,RUGUODANGDIFALVJINZHIQINGZIJUELIKAIBENZHAN!SHOUZANGBENZHAN:QINGSHIYONGCtrl+DJINXINGSHOUZANG